Aggregates

In choosing the correct aggregate product for the application, some information and technical detail regarding the influence of various characteristics and properties is required.

Dewatering , Foundation support , Backfilling Retaining Wall,  Dson Industries recommends G5.

For Gabions Applications

The performance of gabion structures depends not only on the type and quality of the gabion units specified but also the gabion filling materials chosen for both their mass and aesthetic appearance. In all events, the specified fill must be hard, durable and non-frost susceptible. Typical stone types indigenous to certain areas are illustrated below.

Quarried stones that are angular are the preferable fill with good interlock.

Crushed concrete although angular, tend to become rounded. It does have greater interlock than rounded stones, therefore 4mm wire diameter in Galfan coated or 3.8mm wire diameter for PVC welded wire mesh should be specified.

Rounded stones have a smoother face, therefore lower interlock potential, which can result in increased deformation of the unit’s face. Welded wire mesh gabions should be specified in 4mm or 5mm wire diameters for Galfan coated or 3.8mm wire diameter for PVC coated units to overcome this along with attention to detail during the construction process.

Blocky stone or flat stone when machine filled can result in large voids, which may result in settlements. Care should be taken when machine filling to minimise large voids.

Ideally, all gabions should be fair-faced (hand packed on the exposed faces). Where the cost of blocky stone or flat stone is high, the gabions can be filled with two types of fill: a blocky stone or flat stone for the exposed face with a cheaper quarried stone fill behind.

Base and sub-base materials are those materials that provide the supporting structure in any pavement design.
The table below provides G1 to G7 Crusher Run classifications

MaterialDescription
9,5mm Stone (-9,5mm to Dust) – Blasted, Crushed & Screened
GABION CLADDING TO STEEL SHEET PILES
SUPPLY • INSTALLATION
G1 (37mm Crushed) – Blasted, Crushed & ScreenedSound rock from an
approved quarry, or
clean, sound mine rock
from mine dumps, or
clean sound boulders
G4 (37mm Crushed) – Blasted, Crushed & ScreenedBARNES CONSTRUCTION
G5 (53mm Screened) – Blasted / Mined, Crushed & Screened
G6 (63mm Screened) – Blasted / Mined, Crushed & Screened
G7 – Mined and selected oversize removed
Gabion Stone (-250mm + 100mm)This is a very large crushed rock with 300mm – 100MM. Nominal Size
G8Natural material (soil,
sand or gravel)
G9Natural material (soil,
sand or gravel)